A non-intrusive approach to fluid flow monitoring is beneficial for industries spanning manufacturing to energy production. Precise flow rate measurement ensures efficiency, safety, and compliance. Yet, traditional methods often disrupt flow, introduce failure points, and demand maintenance. Enter ultrasonic technology – transforming fluid flow monitoring into a non-intrusive, accurate, and maintenance-efficient process.
In pic: An inline flow meter attached to the pipes
In pic: a complex pipeline system in the oil and gas industry
Non-Intrusive Precision Fluid Flow Monitoring Solutions
Non-intrusive solutions offer accurate measurements without disturbing flow. Advantages include reduced downtime, lowered maintenance costs, and better efficiency. Ultrasonic Clamp-on flowmeters are excellent examples of these. Examples include:
- Transit-Time Ultrasonic Flow Meters: Utilizing two transducers – upstream and downstream – these meters gauge ultrasonic signal travel time with and against flow. Time difference informs velocity and flow rate.
- Doppler Ultrasonic Flow Meters: Also utilizes two transducers – measures fluid flow by analyzing frequency shifts in sound waves reflected off moving particles, providing non-intrusive flow data for liquids or gases.
Ultrasonic Technology: Revolutionizing Fluid Flow Monitoring:
Coltraco Products introduces two cutting-edge non-intrusive fluid flow monitoring solutions: Portasonic® 2.FL0 and Permaflow®. These devices utilize ultrasonic transit-time technology to provide accurate and reliable measurements while maintaining the integrity of the fluid flow
Coltraco Portasonic® 2.FL0 and Permaflow® utilize ultrasonic technology for accurate, reliable measurements without flow compromise.
Advantages of Portasonic® 2.FL0:
- High Accuracy: Offers exceptional accuracy with +/- 0.5% precision, ensuring reliable and precise measurements for flow rates.
- Versatility: Works on pipes with diameters ranging from DN15 to DN2500 and is compatible with various pipe materials, making it suitable for different industries.
- Comprehensive Flow Measurement: Measures volumetric flow rate, mass flow rate, and heat/energy flow rate, providing a comprehensive understanding of fluid dynamics.
- Built-in Oscilloscope: The Portasonic® 2.FL0 has a built-in oscilloscope for signal diagnostics during setup, improving measurement accuracy and efficiency.
- Integrated Ultrasonic Thickness Gauge: Features an integrated ultrasonic thickness gauge for non-destructive testing and measuring pipe wall thickness, aiding maintenance and repair decisions.
- User-friendly and Portable: Designed to be user-friendly and portable, with a handheld design for easy maneuverability. It has an intuitive interface and digital display for efficient operation.
- Long Battery Life: Offers up to 12 hours of continuous use on a standard 9V PP3 battery, minimizing downtime and increasing productivity.
Advantages of Permaflow®:
- High Accuracy: Ensures a high level of accuracy with a deviation of only +/- 0.5% of the true flow rate, providing precise and reliable measurements.
- Versatile Measurement Options: Supports various flow measurement units, including volumetric flow rate, mass flow rate, and heat/energy flow rate, catering to different application needs.
- Temperature Monitoring: With PT100 thermometer inputs, enables simultaneous temperature monitoring of the measured liquid, particularly useful for efficient heating or cooling calculations.
- Modular Design and Expandability: Features a modular design with customizable I/O modules, allowing users to select only the required components, optimizing cost and resources.
- Easy Integration: Seamlessly integrates into existing control systems using popular communication protocols such as USB, RS232, Modbus, Profibus, and Ethernet, facilitating smooth data transfer and integration with other monitoring and control devices.
Conclusion:
Non-intrusive precision fluid flow monitoring solutions based on ultrasonic technology have transformed the way industries approach flow measurement. Coltraco Products’ Portasonic® 2.FL0 and Permaflow® exemplify the capabilities of ultrasonic devices in delivering accurate, reliable, and non-disruptive flow monitoring solutions, enabling enhanced operational efficiency and cost-effectiveness across various sectors.
